Basic Introduction to Reactor
A reactor is a core device for realizing chemical reactions, widely used in industries such as chemical engineering, pharmaceuticals, food, and coatings. It achieves processes like material mixing, reaction, and polymerization through precise control of parameters such as temperature, pressure, and agitation speed. The reactors produced by Qinlin Machinery adopt customized design, which can be equipped with agitation systems, heating/cooling devices, pressure control systems, and automated monitoring modules according to the needs of different industries, ensuring the efficiency and safety of the reaction process. The equipment body is made of high-quality stainless steel or special alloy materials, featuring corrosion resistance, high temperature resistance, and strong pressure bearing capacity. The brand-new automated design can significantly reduce manual operation intensity and improve production efficiency.
| Parameter Category |
Specific Parameters |
| Model |
QL |
| Capacity |
>1000L |
| Structure |
Customized (can be designed as kettle type, tower type, etc.) |
| Pressure Range |
Customized (configurable from normal pressure to high pressure) |
| Agitator Type |
Customized (anchor type, paddle type, turbine type, magnetic agitation, etc.) |
| Heating Method |
Customized (electric heating, steam heating, heat transfer oil heating, jacket heating, etc.) |
| Heat Transfer Structure |
Customized (jacket type, coil type, shell and tube type, etc.) |
| Automation Level |
Full automatic (equipped with PLC control system, sensor monitoring, and remote control modules) |
| Material |
Stainless steel 304/316L, glass-lined, Hastelloy, etc. (customizable according to medium characteristics) |
| Rotation Speed |
Customized (low speed ≤100rpm, high speed ≥1000rpm, supporting frequency conversion adjustment) |
| Packaging Method |
PU film wrapping + wooden case/steel frame fixing (anti-collision and moisture-proof design) |
| Origin |
Guangdong, China |
| Annual Production Capacity |
500 units |
Reactor Product Advantages
1. Highly Customized Design for Diverse Scenarios
- The agitation structure and material can be customized according to material characteristics (viscosity, corrosiveness, reaction temperature, etc.). For example, anchor agitators are suitable for high-viscosity materials, and glass-lined or titanium alloy materials are used for strongly corrosive media.
- Flexible pressure and temperature control ranges support special process requirements such as negative pressure reaction and high-temperature high-pressure polymerization.
2. Efficient Heat Transfer and Mixing Performance
- The optimized design of the heat transfer structure (such as spiral coil jacket) increases the heat transfer efficiency by more than 30% and shortens the reaction cycle.
- The matching design of the agitation system and the kettle body ensures that the material mixing uniformity is ≥99%, avoiding local overheating or insufficient reaction.
3. Automation and Safety Assurance
- The fully automated PLC control system supports real-time monitoring and recording of parameters (temperature, pressure, rotation speed, etc.), and can be connected to the factory MES system for intelligent production.
- Multiple safety protection devices (pressure relief valves, over-temperature alarms, explosion-proof motors) comply with international safety standards such as CE and ISO.
4. Durability and Easy Maintenance
- The main body material is mirror-polished, and the welds are smoothly polished to reduce the risk of material residue and corrosion.
- The modular design facilitates component disassembly and replacement, reducing daily maintenance costs by 40%.
Reactor Product Applications
1. Chemical Industry
- Polymerization reaction: Synthesis of polymer materials such as polyethylene and polypropylene.
- Esterification reaction: Production of plasticizers (such as dioctyl phthalate) and polyester resins.
- Hydrogenation reaction: Hydrogenation reduction process of pharmaceutical intermediates and dye intermediates.
2. Pharmaceutical and Biomedical Engineering
- Fermentation and purification of biological preparations such as antibiotics and vaccines.
- Condensation and hydrolysis reactions in drug synthesis.
- Protein denaturation treatment and enzyme-catalyzed reactions.
3. Food and Daily Chemicals
- Food processing: Edible oil refining, sauce boiling, and dairy product sterilization.
- Daily chemical production: Synthesis of surfactants for detergents and emulsification of cosmetic pastes (such as face creams and shampoos).
4. Coatings and Adhesives
- Pigment dispersion and stirring for latex paints and inks.
- Polymerization reaction of epoxy resins and polyurethane adhesives.
- Melt mixing process for powder coatings.
5. New Energy Materials
- Mixing before sintering of lithium battery cathode materials (such as lithium iron phosphate).
- Synthesis and purification of electrolyte solvents.
- Catalyst preparation reactions in the hydrogen energy field.
Note: The above application scenarios can further customize equipment parameters according to specific process requirements. Qinlin Machinery provides full-process technical support from process design and equipment manufacturing to installation and debugging.
Company Profile
Certifications
Packaging & Shipping
FAQ
Q1. What is the Trade Term?
A1: Ex-work factory, FOB Guangzhou, FOB Shenzhen, CIF.
Q2. How long is the guarantee (period)?
A2: One-year quality warranty.
Q3. Does customization support?
A3: All products of our company support customization.
Q4. How long is our Production leading time?
A4: Within 30-45 days upon receipt of deposit in normal season, and 40-50 days in the busy season (August, September, October).
Q5. What is the Payment term?
A5: T/T or L/C at sight. 30% Deposit for starting production, and the balance to be paid before shipment when goods are ready.
Q6. What are the packing details?
A6: Packed in fumigation-free plywood wooden cases, with desiccants, stretch films, and vacuum aluminum foil bags used for internal protection.
Q7. What support will you provide for assembling this product?
A7: We provide technical support.
Q8. What kind of documents will we provide to you?
A8: B/L, Commercial Invoice, Packing List, Certificate of Original. With these documents, you or your broker can handle customs declaration locally.
Q9. During shipping, if there is damage to products, how to get replacement?
A9: During shipping, our shipping agency will make every effort to ensure the safety of the goods. If products are damaged, they will be responsible for the damage. If the problem is not serious, we will assist you and compensate for the damaged parts.
Q10. If there are any missing parts in the shipment, how long does it take to send them?
A10: If there are small missing components, we will send them to you via DHL as soon as possible within one week.
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